Sanitary Surfactant Rotor Pump for Personal Care Products (SLES, AES, LAS, AOS)
Bonve Premier Stainless Steel Rotary Lobe Pumps Bonve's stainless steel rotary lobe pumps epitomize excellence in the daily chemical industry. Engineered to perfection, they ensure seamless transfer of mediums that are prone to foaming, high viscosity, concentration, and abrasiveness. Operating at low speeds, these pumps preserve the integrity of your products, preventing any physical or chemical alterations. The minimal rotor-to-pump gap significantly reduces friction, enhancing product lifespan. Their compact, user-friendly design eases maintenance, minimizes wear, and reduces operational costs.
Features:
1. No leakage issues
2. No visible vibration
3. Easy to clean
4. Low maintenance
5. Long-lasting
Benefits:
1. High sanitation levels with stainless steel 316 or 316L wetted parts
2. Surface roughness below 0.8μm, meeting 3A, EHEDG, FDA standards
3. Compliance with CIP and SIP requirements
4. Simple disassembly and assembly processes
5. Low speed and low shear, ensuring no damage and maintaining material quality
Typical Mediums Transferred:
AES, LAS, AOS, K12, glycerin, fatty alcohol, bath shampoo, skin cream, shampoo, detergent, toothpaste, pure soap, liquid soap, washing powder slurry, and more.
Working Principle:
Zhejiang Huatai Bonve Lobe Pumps
Zhejiang Huatai Bonve Lobe Pumps feature two synchronously rotating lobe rotors driven by precisely synchronized gears within the gearbox. These rotors, managed by main and sub-shafts, rotate in exact reverse directions, generating high vacuum and discharge pressure for efficient pumping. The gap between the rotors and pump casing eliminates friction, ensuring durability and preserving the physical and chemical properties of the pumped products.
Machine Parts Display
Bonve's Distinct Advantages
Bonve offers unparalleled leadership in lobe pump technology.
1. Rotor The CNC-processed rotors exhibit minimal error, ensuring an impeccable seal at the pump inlet and outlet. With a vacuum degree of up to -0.095MPA, the rotor material and type can be tailored to the specific product characteristics.
2. Shaft The transmission shaft, crafted through CNC machining, boasts high precision, exceptional bending strength, and superior wear resistance.
3. Pump Cavity The pump cavity is secured with a removable cover for easy maintenance, and the pump body is meticulously CNC machined.
4. Gears High-precision, high-standard synchronous gears ensure smooth transmission, low noise, and excellent bearing capacity.
5. Mechanical Seal Mechanical seal materials and types are selected based on product characteristics to ensure zero leakage, no contamination, and environmentally friendly production.
6. Bearings : A robust assembly of six meticulously arranged bearings significantly heightens the concentricity of the pump's operation. This sophisticated configuration not only bolsters the shaft's bearing capacity but also ensures smoother and more stable operation, thereby extending the longevity of both the shaft and the mechanical seal. Experience unparalleled reliability and efficiency, making it an indispensable asset for your surfactant handling needs.
7. Gear box : Crafted with impeccable precision using advanced CNC technology, our gear box boasts unparalleled accuracy, superior concentricity, and remarkable versatility. This premium construction guarantees optimal performance and adaptability across various applications. Whether for demanding industrial tasks or specific household surfactant handling, our gear box promises excellence without compromise.
8. Spindle : Engineered with precision, the spindle and bearings are integrated using high-precision splines, reducing the likelihood of slippage. This innovative design ensures ultra-smooth operation and significantly enhances the pump's durability compared to industry standards. Secure the best in performance and longevity with our expertly crafted spindle.
Model |
Displacement |
RPM |
Flow |
Dis. Pre. |
Power |
Suc. Pre. |
Port size |
|
(L/r) |
(r/min) |
(M³/h) |
(Mpa) |
(Kw) |
(Mpa) |
Std. (mm) |
Enlar. (mm) |
40BV12-2 |
0.15 |
10-1000 |
0-2 |
0-0.6 |
0.75-2.2 |
-0.080 |
25 |
40 |
50BV12-5 |
0.32 |
10-800 |
0-5 |
0-0.7 |
1.5-4 |
-0.095 |
40 |
50 |
65BV12-10 |
0.65 |
10-600 |
0-10 |
0-1.0 |
2.2-7.5 |
-0.085 |
50 |
65 |
80BV12-20 |
1.74 |
10-500 |
0-20 |
0-1.2 |
4-15 |
-0.085 |
65 |
80 |
90BV12-30 |
2.48 |
10-500 |
0-30 |
0-0.8 |
5.5-22 |
-0.095 |
80 |
100 |
100BV12-40 |
3.65 |
10-500 |
0-40 |
0-1.2 |
7.5-30 |
-0.095 |
80 |
100 |
125BV12-50 |
4.60 |
10-500 |
0-50 |
0-0.8 |
7.5-37 |
-0.095 |
100 |
125 |
140BV12-70 |
6.10 |
10-500 |
0-70 |
0-1.2 |
11-45 |
-0.095 |
125 |
150 |
150BV12-80 |
7.63 |
10-500 |
0-80 |
0-1.2 |
11-55 |
-0.095 |
125 |
150 |
200BV12-120 |
11.56 |
10-400 |
0-120 |
0-1.2 |
15-75 |
-0.095 |
150 |
200 |
250BV12-150 |
14.22 |
10-400 |
0-150 |
0-1.2 |
18.5-90 |
-0.095 |
150 |
250 |
300BV12-200 |
20.80 |
10-300 |
0-200 |
0-1.2 |
22-110 |
-0.095 |
200 |
300 |
350BV12-300 |
32.60 |
10-250 |
0-300 |
0-1.2 |
45-160 |
-0.095 |
250 |
350 |
400BV12-400 |
50.40 |
10-250 |
0-400 |
0-1.2 |
55-200 |
-0.095 |
350 |
400 |
Essential Remarks: Expert Insights for Optimal Performance
1. The performance metrics provided in the table are based on rigorous tests using water as the primary medium, ensuring a reliable benchmark for your operational needs.
2. Please note that speed, flow rate, electrical power, and pressure will vary based on the unique characteristics of the liquids being pumped, requiring adaptation for each specific application.
3. Our port sizes are fully customizable to meet your unique operational requirements, ensuring seamless integration into your workflow.
4. To ensure continuous innovation and enhancement, Bonve reserves the right to modify specifications without prior notice, reflecting our commitment to cutting-edge performance.
8 Steps to Select the Perfect Bonve Pump: A Step-by-Step Guide
1. Accurately determine the viscosity of your product during pumping, within the pipeline, and when at rest to ensure optimal pump performance.
2. Thoroughly assess the presence and concentration of any solids in the medium to select the ideal pump configuration.
3. Identify the specific gravity of the medium to be pumped for precision in pump selection.
4. Establish the required capacity or flow rate for the pump to match your operational needs.
5. Determine the operating temperature during the pumping process to ensure compatibility and efficiency.
6. Understand the discharge pressure required, or provide a detailed sketch of your pipework system for accurate assessment.
7. Ascertain the suction pressure requirements, or supply a detailed sketch of your pipework system for a tailored solution.
Before finalizing your purchase, our expert sales team will thoroughly inquire about your product's working conditions, ensuring that the pump performs optimally for your specific needs. This personalized approach guarantees seamless integration and superior performance.
Applications and site photos
Customer Feedback
Zhejiang Huatai Bonve Pumps Co., Ltd.
is a premier Chinese manufacturer, highly esteemed for its exceptional proficiency in ROTARY LOBE PUMPS and HOMOGENIZER MIXERS .
Our ISO9001:2015 certified enterprise delivers bespoke pumping and mixing solutions, meticulously crafted to meet the unique demands of our clientele.
With over two decades of unparalleled expertise, we consistently design, innovate, and manufacture top-tier pumps. Opting for a Bonve pump guarantees you benefit from our engineering excellence and comprehensive application knowledge across various industries, including food, chemical, pharmaceutical, and cosmetics.
As of 2021, we proudly hold over 30 patents, encompassing both invention and utility model patents. Our cutting-edge facilities feature a fully automated pump testing system, 98 state-of-the-art CNC machines, and various high-precision inspection instruments.
Bonve pumps are trusted by over 5,000 companies in more than 40 countries globally, with over 60,000 units operational worldwide. We set the benchmark for reliable and efficient pumping solutions. Partner with us to elevate your manufacturing processes.
FAQ
What is the Quality Control Process?
1. Meticulous vendor selection and evaluation, including comprehensive inspection of all incoming raw materials.
2. Robust quality process control, covering raw material inspection, precise assembly, and rigorous performance testing.
3. All primary pump components are meticulously machined using CNC technology for unparalleled precision.
What is the Warranty Policy?
We ensure the highest quality and reliability of our pumps. Our warranty spans 18 months from the manufacturing date. Should any quality issues emerge, we will provide replacement parts at no cost within 3 working days..
How to Use It?
We offer a detailed English manual, alongside comprehensive training materials and videos, to guide you through the correct installation and maintenance of your pump.