High Shear Emulsifier for Rubber Solutions Preparation

Product Details
Customization: Available
Additional Capabilities: Pumping
After-sales Service: Online Service
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  • High Shear Emulsifier for Rubber Solutions Preparation
  • High Shear Emulsifier for Rubber Solutions Preparation
  • High Shear Emulsifier for Rubber Solutions Preparation
  • High Shear Emulsifier for Rubber Solutions Preparation
  • High Shear Emulsifier for Rubber Solutions Preparation
  • High Shear Emulsifier for Rubber Solutions Preparation
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  • Overview
  • Product Description
  • Working principle
  • Product line
  • Product Parameters
  • Dimensions
  • Applications
  • About us
  • FAQ
Overview

Basic Info.

Certification
CE, ISO
Condition
New
Working
High Speed Mixer
Series
Fhm1, Fhm2, Fhm3
No.S of Rotor and Stator
Single, Two Stage, Three Stage
Connection Type
Clamp, Thread, Flange
Function
Mixing, Dispersion, Breaking, Dissolution, Refiner
Seal Type
Double Flushed Mechanical Seal
Contact Material
SS304, 316, 316L or Others
Mixer Type
Homogenizer
Layout Type
Horizontal
Operating type
Continuous Operating
Warranty
18 Months
Transport Package
Plywood Case
Trademark
Bonve
HS Code
847982
Production Capacity
5000sets/Year

Product Description

High Shear Emulsifier for Rubber Solutions Preparation
 
Product Description

Bonve high shear emulsifying and homogenizing mixer is a high-efficiency product integrating mixing, dispersing, crushing, dissolving, refining, depolymerizing, homogenizing and emulsification. After using this series of products, the original traditional production process is further simplified, the production efficiency is greatly improved, and the product quality is significantly improved. Homogenization is an important step in creating the high-quality products that consumers expect. The benefits include improved product taste, texture and consistency, which then translate into increased sales and customer satisfaction. Bonve homogenizer mixer are widely used in petrochemical, refinery chemistry, consumer chemicals, biology pharmaceutics, foods processing, paper-making, environmental protection, pain and so on.

Features:
100% dispersive shear;
Quickly dissolves solids without agglomeration; 
No dead ends, high evenness;
Time-saving, high-efficiency, low-consumption; 
Simple operation, convenient maintenance, and can realize automatic control.

Working principle
High Shear Emulsifier for Rubber Solutions Preparation
The main parts are stators and rotors. At centrifugal and fluid forces created by high running of the rotors, the stators exercise on the materials with strong power shearing, centrifugal pressing, breaking, fluid friction, turbulent. The processed materials (solid, fluid and gas phase) are quickly refined, homogenized, dis-aggregated and emulsified. The repeat of this process can result in stable and high-quality products.

 

Product line

Bonve emulsifying and homogenizing shear pumps are mainly devided into 2 series based on different numbers of rotor and stator, working types. (The pump with 2-stage rotor and stage can be made as per request)

FHM1 series with single stage rotor and stator
FHM1 series is equipped with one set multi-layer stator and rotor. Required to be used in the cyclic processing of medium and small batch production. For short distance transmission, homogeneous and emulsion.

FHM3 series with three stage rotors and stators
FHM3 series is an extension of the FHM1 series. The working chamber is composed of three-stage rotor and stator. For applications that require greater and quicker homogenizing and emulsifying, FHM3 is used. It can be used in the cyclic processing of medium and large-scale production.

High Shear Emulsifier for Rubber Solutions Preparation

Product Parameters

FHM1 series

Model Electrical Power
(Kw)
Rotation Speed
(r/min)
Capacity
(m3/h)
Pressure
(Mpa)
Diameter of inlet/outlet
FHM1/100 2.2 2900 0-3 0-0.05 DN40/40
FHM1/120 4 2900 0-4 0-0.1 DN40/40
FHM1/140 5.5 2900 0-5 0-0.1 DN50/40
FHM1/165 7.5 2900 0-8 0-0.15 DN50/40
FHM1/185 15 2900 0-15 0-0.15 DN65/50
FHM1/200 22 2900 0-20 0-0.15 DN80/65
FHM1/220 30 2900 0-30 0-0.15 DN80/65
FHM1/240 37 2900 0-50 0-0.2 DN100/80

FHM3 series

Model Electrical Power
(Kw)
Rotation Speed
(r/min)
Flow rate
(m3/h)
Discharge pressure
(Mpa)
Diameter of inlet/outlet
FHM3/100 5.5 2900 0-3 0.1 DN40/40
FHM3/120 7.5 2900 0-4 0.15 DN40/40
FHM3/140 11 2900 0-5 0.2 DN50/40
FHM3/165 18.5 2900 0-10 0.3 DN50/40
FHM3/185 30 2900 0-20 0.4 DN65/50
FHM3/200 45 2900 0-30 0.5 DN80/65
FHM3/220 55 2900 0-40 0.5 DN80/65
FHM3/240 90 2900 0-60 0.6 DN100/80

Remarks:
1. Above dates are tested by water. For product with poor liquidity or require a higher discharge pressure, Bonve lobe pump is advised to be installed before the homogenizer for transferring.
2. Port size can be changed as needed. Flange connection as starndard, clamp and thread as optional.
3. Motor matched is Siemens, Siemens or equivalent brand. Normal type with 3ph/380V/50Hz as standard.
4. MOC: SS304 as standard, SS316, 316L and others as optional.  150°C (302°F) anti-heat seal.
5. Bonve reserves the right to change specifications without prior notification.
 

Dimensions

High Shear Emulsifier for Rubber Solutions Preparation
High Shear Emulsifier for Rubber Solutions Preparation

Applications

High Shear Emulsifier for Rubber Solutions Preparation

High Shear Emulsifier for Rubber Solutions Preparation

To selec a right model for your application, pls fill in the below table and send to us

 Your industry/application

  

 Processed medium's name

  

 Medium's feature

 Sanitary  (      )  Corrosive  (      ) Poisonous (      )

 Medium's proportion

 Liquid % ____    Density____   Viscosity____ PH value____   

 Solid %   ____    Solid size ___

 Processing requirement

 Mixing dissolving     (   )           Dispersed suspension          (   ) 

 Emulsification           (   )           Homogeneity                       (   ) 

 Reaction                     (   )           Powder liquid mixing          (   ) 

 Working type

 Continuous circulation work  (    )     Continuous non-circulation work  (    )  

 Batch type                               (    )

 Working temperature

 

 Particle size

 Before processing _______

 After processing   ________

 Handling capacity required

 

 Delivery head/pressure required

 

 Vessel's dimension

 

 Existing pipe size and connection type 

 

 The existing process equipment and the existing problems

 

 
About us

BONVE is a Chinese leading manufacturer in ROTARY LOBE PUMPS and HOMOGENIZER MIXERS, ISO9001:2015 approved company. Providing its customers with customized pumping and mixing solutions and solving their problems during the production. Bonve has more than 20 years of expertise and technical know how. We design, R&D and produce. When you choose a Bonve pump, you not only get the high quality pumps, but you also get the advantage of Bonve's engineering expertise and years of application knowledge in the food, chemical, pharmaceutical, cosmetics industries etc.

By 2021, we have obtained more than 30 patents, such as invention patents, utility model patents. Owns one set of full automatically pump testing system, 98 sets of advanced CNC machines, including mills, borers, lathes, drillers, grinders, machining centers etc. and a variety of precise inspection equipment.

Bonve pumps are acknowledged and used over 40 countries around the world. By 2021, more than 5000 companies used Bonve pumps and over 60000 units pumps are running in the world. Time and again companies specify Bonve Pumps as the "standard" equipment for their manufacturing processes. We are looking forward to be partner with you.


High Shear Emulsifier for Rubber Solutions PreparationHigh Shear Emulsifier for Rubber Solutions Preparation

 

FAQ


How guarantee the supplied pump is the best choice?
--To ensure satisfactory performance of pump, it is important that the pump must be properly selected firstly. We select the pump according to your characteristics of medium and condition of the technological requirements, bring you the right pump for your critical process.
--With more than 20 years (2001-2011) industry experience, offering rich and actual solution. Pumps we sold out has been over 600,000units running in the world.
--Customers we served from various industries more than 5,000 including food, beverages, daily chemicals, pharmacy, pulp and paper, coating and painting, oil and gas, biotechnology etc. 
 

How you control quality?
--Organized control to select and evaluate of our vendors.
--Incoming inspection for all the raw meterails.
--Quality process control
a. Raw material inspection
b. Process spare parts according to approved drawings
c. Assemble the pump based on customs using condition
d. Test pump's performance (record flow rate, discharge pressure,current and temperature)
e. Inspecting conformity
--All the pump main parts are processed by CNC maching, high-precision fabrication 

 

What is your Warranty?
We guarantees that the pumps supplied are of high quality and reliability. Warranty is 18 months from the date of manufacturing. If any quality problem, we will send you the parts without cost in 3 working days.

How to operate your pump properly?
We have the complete English manual, training file and vedios to guide how to install the pump, how to maintain pump.
 





 

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